Campervan Conversion with Lightweight Panels – Dennis Koburger's Mercedes-Benz E-Sprinter

Campervan Ausbau mit Leichtbauplatten – Der Mercedes Benz E-Sprinter von Dennis Koburger

A campervan conversion in an electric van brings some special challenges. Especially with the Mercedes Benz E-Sprinter, weight is a decisive factor, as every additional kilogram affects the range.

That's precisely why content creator Dennis Koburger consistently relied on our epicPLY lightweight panels for his DIY camper conversion.

In his conversion series, Dennis shows step by step:

  • how to build extremely lightweight furniture

  • how a camper shower can be built yourself

  • how a dry separation toilet is created in a camper

  • and how a complete camper kitchen is implemented.

The best part: The videos show in a very practical way what is possible with epicPLY multiplex lightweight panels.

Why lightweight construction is so important for camper conversions

When converting a van or transporter, weight is often underestimated. Classic multiplex panels can quickly add several hundred kilograms.

Especially with electric vehicles like the Mercedes Benz E-Sprinter, every kilo directly affects the range and efficiency.

Lightweight panels offer several advantages here:

  • significantly lower weight

  • high stability

  • very good workability

  • ideal for furniture construction, kitchen modules, benches, or bathroom solutions

Dennis uses, among other things:

This creates a conversion that is light, stable, and high-quality.

Building a camper shower yourself – with a clever floor construction

A shower in a campervan seems complicated at first glance – especially because of water, sealing, and weight.

In this video, Dennis shows step by step how he builds a shower in the camper himself.

He also uses our epicPLY Floor Panel with cork core, which offers several advantages:

  • very light

  • good insulation

  • pleasantly warm when walking barefoot

  • stable enough for the vehicle floor

đŸ‘‰ To the floor panel with cork core click here.

Building a shower yourself in a campervan – here's how!

Building a dry separation toilet in a camper yourself

A dry separation toilet in a campervan is the most sustainable solution for many vanlife fans.

In this video, Dennis shows how to build a premium dry separation toilet yourself – and much cheaper than Đ³Đ¾Ñ‚Đ¾Đ²Ñ‹Ñ… systems.

For the construction, he uses our epicPLY Multiplex Raw Panel, which is particularly suitable for:

  • stable furniture

  • bathroom modules

  • individual DIY solutions

The panel is easy to saw, mill, and screw, but remains significantly lighter than classic multiplex panels.


Premium dry separation toilet built yourself

đŸ‘‰ Click here to supplement the epicPLY Multiplex Raw Panel.

Building extra light furniture in a campervan

Furniture construction is one of the biggest weight factors in a camper conversion.

In this video, Dennis begins building his camper furniture from epicPLY multiplex lightweight panels.

He shows, among other things:

  • how to build stable furniture constructions

  • how to save weight

  • which joining techniques are suitable

  • how lightweight panels behave compared to normal wood

Especially for DIY converters, the video is extremely helpful because Dennis also explains typical mistakes in furniture construction.


Building extra light furniture in a DIY campervan

đŸ‘‰ Click here for our epicPLY Multiplex Raw Lightweight Panels.

Building a designer bench with a curve

Many camper conversions consist of very straight, simple furniture. Dennis goes a step further and builds a designer bench with a curve.

For the visible furniture, he uses epicPLY Multiplex with oak real wood veneer, which makes the surface:

  • look high-quality

  • immediately look homely

  • requires hardly any additional coating

The result: a camper that feels more like a modern tiny house than a classic van.


Building a designer bench with a curve yourself

đŸ‘‰ Click here for the epicPLY Multiplex panel with oak real wood veneer

Building a lightweight kitchen in a campervan

The kitchen is one of the central elements in a campervan.

In this video, Dennis builds a complete lightweight kitchen for his E-Sprinter.

He gives many practical tips on:

  • storage planning

  • work surfaces

  • weight saving

  • stable constructions

Here too, epicPLY lightweight panels are used to keep the furniture as light as possible.

Especially with electric campers, this is a decisive advantage.


Building a lightweight kitchen in a campervan yourself

Van Tour – the finished Mercedes Benz E-Sprinter Camper

After many hours of conversion work, the camper is finished.

In the final Van Tour, Dennis shows the complete camper and explains:

  • the innovative layout

  • all furniture modules

  • kitchen, bathroom, and seating area

  • which materials he used

Here you can see particularly well how versatile epicPLY lightweight panels can be used in camper conversions.


Van Tour – innovative electric campervan

More tips for camper conversion

In addition to these videos, Dennis has published many more exciting contents about his conversion, for example the installation of underfloor heating in the camper.

If you want to convert a camper yourself, it is definitely worth checking out his channel.

 

Which epicPLY products were used in the conversion

These materials, among others, were used in Dennis' camper:

These panels were specially developed to save weight without losing stability – perfect for campers, vans, and tiny houses.

Conclusion: Lightweight camper conversion with epicPLY

Dennis Koburger's conversion clearly shows how important material selection is for camper conversion.

By using lightweight panels, you can:

  • reduce weight

  • increase range

  • build more stable furniture

  • create high-quality interiors

Especially for modern camper projects – and particularly for electric campers like the Mercedes Benz E-Sprinter – lightweight construction is becoming increasingly important.

If you want to convert a camper yourself, it is definitely worth working with epicPLY lightweight panels.

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